Constant Force Springs

Precision pre-stressed spiral strip springs engineered to deliver a virtually constant mechanical load throughout long extension travel without load decay.

Product Types & Configurations

Constant force springs are available in multiple mounting and winding styles tailored to specific spatial and torque requirements. Crafted from premium high-yield stainless steel or carbon music wire for superior elastic resilience and fatigue longevity.

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Standard Constant Force Springs

The most widely specified spiral strip spring configuration, tightly wound onto a mounting spool or bushing to deliver uniform, smooth pull force throughout extended extension strokes.

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Reverse-Wound Power Springs

Pre-stressed strip reverse-wound onto a secondary output drum to generate uniform rotational torque and energy storage in compact rotary drive assemblies.

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Tandem & Laminated Constant Force Springs

Multiple strip springs mounted in parallel or back-to-back configurations to double load output, provide balanced bidirectional tension, or extend working deflection.

Technical Specification Range

Custom engineered to customer load, spool diameter, and life-cycle specifications.

ParameterSpecification Range
Material OptionsHigh-Yield 301 Stainless Steel, Music Wire (Carbon Steel)
Strip Thickness0.05 mm – 1.50 mm (0.002" – 0.060")
Strip Width3.0 mm – 50.0 mm (0.120" – 2.000")
Natural Outer Diameter6.0 mm – 200.0 mm
Constant Force Output0.1 N – 300.0 N (0.02 lbs – 67 lbs)
Maximum StrokeUp to 5,000 mm (5 meters / 16.4 ft)
Cycle Life Expectancy4,000 to >50,000 cycles based on stress design ratio

Typical Application Fields

Electric Motor Carbon Brush Tensioning
Cable, Cord & Hose Retractor Reels
Surgical Equipment & Medical Dispensing Devices
Architectural Window & Door Counterbalances
Retail Point-of-Purchase (POP) Shelf Pushers
Industrial Tool Balancers & Automation Slides
Spiral Strip Extension MechanismUniform resisting load P generated as strip uncoils tangentially from drum

Need Custom Constant Force Spring Engineering?

Provide your mounting drum diameter, required constant force (N or lbs), total extension stroke, and life cycle requirements. TOSTA engineers provide rapid calculation and rapid sample prototyping.